MARLIN MINIATURE 2-POLE THERMOCOUPLE CONNECTOR Marlin Manufacturing Corporation © Marlin 2024 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 1260/1210 1360/1310 MINI 2-POLE ASTM/IEC/DIN/JIS • 2-POLE MINIATURE • PATENTED (US 3855569) • JAB-IN WIRE CONNECTIONS • HEX-BODY STRAIN RELIEF • THERMOSET CONSTRUCTION (will NOT melt)(LOW out-gassing) • ASTM/IEC/DIN/JIS COLOR CODE 1260 / 1210 Utilization Temperature Range:400°F(205°C) 1360/1310 HIGH TEMPERATURE Utilization Temperature Range:800°F(425°C) Actual Size
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 2 2 THEORY OF OPERATION APPLICATION: Intended for convenient plug-in connections of thermocouples and thermocouple extensions. Ideal for small diameter MIMS and fine wire. PURPOSE: To maintain the integrity of thermocouple circuits by utilizing proper thermocouple alloys and wiring techniques. Use for thermoelectric circuits consistent with millivolt (mV) requirements per ASTM E 1684. NOT FOR USE IN ELECTRICAL APPLICATIONS AC OR DC. A thermocouple is a pair of dissimilar wires joined as to produce a thermally generated emf when its ends are at different temperatures. Several combinations of dissimilar pairs have become standardized and used in temperature instrumentation. T,J,K,N,R,S,B, are letter codes designating some popular thermocouple materials that are readily available. Each combination has its own unique emf output and metallic properties that make them applicable for a particular use. Thermocouple theory allows the extension of the wires without affecting its emf output when the extension wire and connectors have the same thermoelectric characteristics. For example, when a “K” type thermocouple is being used the wires and connectors used to extend it must be also type “K”. The types have assigned color codes, for instance, “K” type has yellow code for the USA. This code allows for easy identification so as to help prevent mismatching of extension wires, connectors, and thermocouples. For example, if in the yellow color code of the type “K” circuit a blue type “T” connector would be an obvious improper component. The generalized thermocouple system may be divided into five basic areas: Hot-Zone; Gradient Area; Extension Region; Reference Junction; and Readout. The extension region is generally where thermocouple connectors are utilized in order to facilitate thermocouple-to-readout hook-up. In a simplistic and isolated system the thermocouple will perform to specifications. Thermocouple connectors and panels are polarized making them virtually impossible to miss-mate positive and negative thermocouple legs. Wiring a positive-to-negative and then a negative-to-positive down line is called a double reversal and is NOT desirable because it will give false temperature readouts. Marlin’s connectors and panels are molded from glass reinforced thermoset compounds for high strength and dependability. They WILL NOT MELT and are rated for continuous use to 400°F (205° C) and 500°F (260°C) intermittently and high-temp 800°F (425° C) and 1000°F (538°C) intermittently. They are color coded and letter coded for type and polarization identification (high-temp are molded in HTRED only). Current (mV) carrying metal parts are made of alloys matching the characteristics of the T/C type with which they are intended to be used. Contact springs are nonmagnetic, non-corrosive and specially selected and processed to withstand the rated operating conditions. Wire and connections must be of “like” alloys from the hot junction to the readout Thermo elements are joined to form the “hot” junction. Thermocouple Grade wire in working zone. Soft insulation is flexible and durable while providing electrical isolation. Thermocouple Extension grade wire may be used in this area if limits are not exceeded. The “RED” color code always denotes the ”NEGATIVE” element for ASTM (USA) thermocouple wire. See color chart for other designations.
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 3 3 MIMS (Mineral Insulated Metal Sheathed) thermocouples are strain- relieved and held secure via optional adapters. Hex-Body Strain relief is secured by cap Molded of glass-filled thermoset compound that WILL NOT MELT. Polarity and Thermocouple-Type designations on the one-piece body. Pins are alloy throughout thus maintaining thermocouple integrity. No dissimilar metals in the circuit. Wires Jab-In™ for quick reliable hookup of wires to 24 gage (0.020”). Strip approximately 1/4”. Wire is strain-relieved with adapter or grommet Actual Size Alloy plates are designed to clamp wire without stress Hex Body Soft insulated thermocouple alloy wire can be strain relieved and held secure via optional adapters. SS external strain relief adapters
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 4 4 DESCRIPTION TYPE COLOR PLUG: MINIATURE SIZE 2-POLE 1260-T 1260-J 1260-E 1260-K 1260-K-IEC 1260-K-JIS 12601-N 2160-N-IEC 1260-R 1260-S 1260-C 1260-U BLUE BLACK VIOLET YELLOW GREEN BLUE ORANGE PINK GREEN GREEN BROWN WHITE JACK: MINIATURE SIZE 2-POLE 1210-T 1210-J 1210-E 1210-K 1210-K-IEC 1210-K-JIS 1210-N 1210-N-IEC 1210-R 1210-S 1210-C 1210-U BLUE BLACK VIOLET YELLOW GREEN BLUE ORANGE PINK GREEN GREEN BROWN WHITE APPLICATION: Intended for convenient plug-in connections of thermocouples and thermocouple extensions. Ideal for small diameter MIMS (Mineral Insulated Metal Sheath) and fine wire. Use for thermoelectric circuits consistent with millivolt (mV) requirements per ASTM E 1684. NOT FOR USE IN ELECTRICAL APPLICATIONS AC OR DC. PURPOSE: To maintain the integrity of thermocouple circuits by utilizing proper thermocouple alloys and wiring techniques. DESCRIPTION • 2-POLE - Conforms to ASTM E 1684 • MINIATURE SIZE PLUG (POLARIZED, FLAT PINS) • COMPATIBLE ALLOY CIRCUITRY • TWO-PIECE: BODY / CAP • JAB-IN™ WIRE HOOK-UP • THERMO-SET CONSTRUCTION—WILL NOT MELT Low outgassing Utilization Temperature: Standard Plugs/Jacks Continuous Use Temperature to 400°F (205°C) Intermittent Temperature Limit 500°F (260°C) • ASTM/IEC/DIN/JIS/INDUSTRY COLOR CODES • THERMOCOUPLE TYPE DESIGNATION ON BODY • POLARITY MOLDED INTO BODY • SOFT-INSULATED WIRE SIZE TO 24 GAGE (0.020”) (0.5mm) • INTERNAL STRAIN RELIEF (Hex Body for up to1/8”(3mm)sheath) • EXTERNAL STRAIN RELIEF HARDWARE AVAILABLE Plug, Mini 1260-X X = Thermocouple type designation Jack, Mini 1210-X X = Thermocouple type designation
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 5 5 DESCRIPTION TYPE COLOR PLUG: MINIATURE SIZE, HIGH-TEMP, 1360-( ) 1360-T 1360-J 1360-E 1360-K 1360-N 1360-R 1360-S 1360-C 1360-U HT-RED JACK: MINIATURE SIZE, HIGH-TEMP 1310-( ) 1310-T 1310-J 1310-E 1310-K 1310-N 1310-R 1310-S 1310-C 1310-U HT-RED APPLICATION: Intended for convenient plug-in connections of thermocouples and thermocouple extensions. Ideal for small diameter MIMS and fine wire. Suitable for high temperature and/or vacuum applications. Use for thermoelectric circuits consistent with millivolt (mV) requirements per ASTM E 1684. NOT FOR USE IN ELECTRICAL APPLICATIONS AC OR DC. PURPOSE: To maintain the integrity of thermocouple circuits by utilizing proper thermocouple alloys and wiring techniques. DESCRIPTION • 2-POLE - Conforms to ASTM E 1684 • MINIATURE SIZE PLUG (POLARIZED, FLAT PINS) • COMPATIBLE ALLOY CIRCUITRY • TWO-PIECE: BODY / CAP • JAB-IN™ WIRE HOOK-UP • THERMO-SET CONSTRUCTION—WILL NOT MELT Very low outgassing Utilization Temperature: Standard Plugs/Jacks Continuous Use Temperature to 800°F (425°C) Intermittent Temperature Limit 1000°F (540°C) • COLOR CODED (HT-RED) • THERMOCOUPLE TYPE DESIGNATION ON BODY • POLARITY MOLDED INTO BODY • SOFT-INSULATED WIRE SIZE TO 24 GAGE (0.020”) (0.5mm) • INTERNAL STRAIN RELIEF (Hex Body for up to1/8”(3mm)sheath) • EXTERNAL STRAIN RELIEF HARDWARE High-Temp Plug, Mini 1360-X X = Thermocouple type designation High-Temp Jack, Mini 1310-X X = Thermocouple type designation
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 6 6 HOLE SIZE (IN) CODE MINI GROMMET WIRE GRIP 100/PKG GRIPMINI-SMALL GRIPMINI-MEDIUM GRIPMINI-LARGE 0.030 0.062 0.090 1279-2-030 1279-2-062 1279-2-090 MINI HEX CRIMP SHEATH ADAPTERS SHEATH SIZE OD INCHES CODE BLANK 1275-000-2 CRIMPHEXMINI-BLANK CRIMPHEXMINI-1MM CRIMPHEXMINI-062 CRIMPHEXMINI-090 CRIMPHEXMINI-125 0.040(1mm) 1275-040-2 1/16 1275-062-2 0.090 1275-090-2 1/8 1275-125-2 MINI COMPRESSION SHEATH ADAPTER SS SHEATH SIZE OD INCHES CODE 0.040(1mm) 1270-040 ADAPTERMINI-1MM ADAPTERMINI-062 ADAPTERMINI-125 1/16 1270-062 1/8 1270-125 MINI CRIMP SHEATH ADAPTER SS SHEATH SIZE OD INCHES CODE 0.040(1mm) 1274-040 CRIMPMINI-1MM CRIMPMINI-062 CRIMPMINI-090 CRIMPMINI-125 1/16 1274-062 0.090 1274-090 1/8 1274-125 DUAL MINI COMPRESSION SHEATH ADAPTER SS SHEATH SIZE OD INCHES CODE 0.040(1mm) 1271-040 ADAPTERMINIDUAL-1MM ADAPTERMINIDUAL-062 ADAPTERMINIDUAL-125 1/16 1271-062 1/8 1271-125 CODE MINI WIRE CLAMP CLAMPWIREMINI SS 1280 HOLE SIZE (IN) CODE MINI FLEXGRIP WIRE GRIP 100/PKG FLEXGRIPMINI-SMALL FLEXGRIPMINI-MEDIUM FLEXGRIPMINI-LARGE 0.030 0.062 0.090 1278-2-030 1278-2-062 1278-2-090
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 7 7 Wires Jab-In™ for quick reliable hookup of wires to 24 gage (0.020”). Actual Size DESCRIPTION TYPE SIZE GROMMET WIRE GRIP 1279-1 1279-2-030 1279-2-062 1279-2-090 0.030” 0.062” 0.090” Alloy plates are designed to clamp wire without stress Tighten terminal screws. Jab-In terminals with compensated clamp plates will not strain wire. Strip approximately 1/4”. INSTALL optional grommet Strain relief is secured by cap Rated to 400°F (205°C) SILICONE RUBBER 100/PKG
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 8 8 Wires Jab-In™ for quick reliable hookup of wires to 24 gage (0.020”). Actual Size DESCRIPTION TYPE SIZE FLEXGRIP WIRE GRIP 1278 1278-2-030 1278-2-062 1278-2-090 0.030” 0.062” 0.090” Alloy plates are designed to clamp wire without stress Tighten terminal screws. Jab-In terminals with compensated clamp plates (will not strain wire.) Strip approximately 1/4”. Install wire grip Soft insulated thermocouple alloy wire can be strain relieved and held secure via optional flexgrip Rated to 400°F (205°C) SILICONE RUBBER 100/PKG Strain relief is secured by cap
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 9 9 Actual Size 1280 Mini WIRE CLAMP SS DESCRIPTION 1280 Secure cap and plate Completed, fully secured thermocouple wire Miniature Connector 1260 Series Tighten terminal screws. Jab-In terminals with compensated clamp plates will not strain wire. Use screw to secure bottom plate with wire housing to connector.
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 10 10 1275-1 Mini Hex-Crimp Adapter BRASS DESCRIPTION FOR SHEATH SIZE OD INCHES 1275-000-2 BLANK 1275-020-2 0.020 1275-032-0 0.032 1275-040-2 0.040(1mm) 1275-065-2 1/16 1275-2MM-2 0.079(2mm) 1275-090-2 0.090 1275-3MM-2 0.118(3mm) 1275-125-2 1/8 Secure cap Completed, fully secured MIMS Miniature Connector 1260 Series Crimp-on appropriate strain relief observing wire orientation. Tighten terminal screws. Jab-In terminals with compensated clamp plates will not strain wire. HEX-CRIMPER TOOL 1251 ORDER CODE: 10079002
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 11 11 1274 Mini Crimp Adapter SS DESCRIPTION FOR SHEATH SIZE OD INCHES 1274-000 BLANK 1274-040 0.040 1274-062 1/16 1274-090 0.090 1274-125 1/8 Secure cap Completed, fully secured MIMS Miniature Connector 1260 Series Crimp-on appropriate strain relief observing wire orientation. Tighten terminal screws. Jab-In terminals with compensated clamp plates will not strain wire. Use screw to secure bottom plate with crimp housing to connector.
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 12 12 1270 Mini Compression Adapter SS DESCRIPTION FOR SHEATH SIZE OD INCHES 1270-040 0.040 1270-062 1/16 1270-125 1/8 Secure cap Completed, fully secured MIMS Miniature Connector 1260 Series Tighten terminal screws. Jab-In terminals with compensated clamp plates will not strain wire. Use screw to secure bottom plate with adapter housing to connector. After finger tight, compress adapter to sheath with approximately 3/4 turn
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 13 13 1271 Mini Dual Compression Adapter SS DESCRIPTION FOR SHEATH SIZE OD INCHES 1271-125 1/8 Secure caps Completed, fully secured MIMS Miniature Connector 1260 Series Two required Tighten terminal screws. Jab-In terminals with compensated clamp plates will not strain wire. Use screw to secure bottom plate with adater housing to connector. After finger tight, compress adapter to sheath with approximately 3/4 turn Strip sheath approximately 5/8” (0.625”) (16mm)
MINIATURE THERMOCOUPLE CONNECTOR MARLIN MINI Marlin Manufacturing Corporation 12800 Corporate Drive Cleveland, OH 44130 216-676-1340 800-321-6648 USA 216-676-1344fax sales@marlinmfg.com 14 14
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